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PU Armor Sets | Epic Armoury
A PU armor set is the most efficient way to build a complete, cohesive kit. Every piece is designed around the same aesthetic, so the chest, shoulders, arms, and legs read as a unified whole from the first event — no mismatched finishes, no proportions that do not quite work together, no back-and-forth sourcing individual pieces. Epic Armoury's PU armor sets are molded from polyurethane: lightweight, precisely detailed, and ready to wear straight out of the box.
At a glance:
- Material: Molded polyurethane (PU)
- Weight: Significantly lighter than leather or metal equivalents
- Fastenings: Adjustable strap-and-buckle
- Includes: Matched chest, shoulder, arm, and leg protection — exact pieces vary by set
- Sizing: PU armor is molded and fixed in shape — check sizing on individual set pages before purchasing
- Maintenance: Wipe clean, no conditioning required
- Use: Suitable for LARP, reenactment, cosplay, and costume
What Is a PU Armor Set?
A PU armor set is a collection of matched polyurethane armor pieces sold together, covering the main areas of the body. Because the pieces share the same design language, surface finish, and construction, the result is a kit that looks complete and intentional from day one.
What You Will Find in This Category
Seven sets cover a wide spread of aesthetic directions, all built to the same construction standard and all in molded PU.
The Knightly Armour Set is the most formally structured option in the range: clean plate detailing, a disciplined silhouette, and a finish that reads as well-maintained military armor. The Palace Guard Armour Set shares that formal quality but with more decorative surface detail, giving it a slightly more ceremonial character alongside the functional military look.
The Nordic Armour Set takes a different approach entirely. The design is grounded in early medieval and Viking military tradition, with a more worn and practical aesthetic that suits historical builds where the armor should look like it has been used rather than polished.
The Mercenary Armour Set and Outrider Armour Set are the most versatile sets in the range. Both are angular and functional in design, avoiding the formal end and the heavy fantasy end of the spectrum, which makes them easier to combine with a wider variety of base layers, accessories, and costume styles.
At the heavier end, the Barbarian Armour Set is the most visually imposing option in the range. The silhouette is built for presence and works particularly well for larger builds or events where visual impact matters as much as historical accuracy. The Spartan Armour Set draws from classical Greek military tradition, with a distinct aesthetic that suits antiquity-inspired builds and fantasy designs rooted in that heritage.
How PU Armor Sets Fit
PU armor is molded rather than adjustable. Unlike leather, which can be strapped tighter or looser to accommodate different body shapes, a PU piece sits in a fixed shape. Getting the sizing right before purchasing is more important here than with most other armor materials. Check the sizing information on individual set pages, and if you plan to wear a gambeson or thick base layer underneath, factor that into your sizing decision.
All sets are designed to be worn over a base layer. A linen shirt, tunic, or gambeson improves comfort and prevents straps from sitting directly on bare skin during longer events.
How to Choose Your PU Armor Set
Start with the aesthetic direction. The seven sets cover a clear spread from classical and formally military through to historical, mercenary, and heavy fantasy. Pick the one that fits the overall look of your build and the surface detail will do the rest — PU holds its finish precisely, so the design you choose reads consistently across the life of the set.
If you are deciding between two similar options, think about which end of the aesthetic range you want to lean toward. The Knightly and Palace Guard sets both read as formal and military but differ in how decorative the detailing is. The Mercenary and Outrider sets are both versatile and functional but differ in silhouette and weight. Those distinctions are worth looking at on the individual product pages where the visual differences are clearest.
All PU sets are designed to work alongside individual PU pieces from the same range, so expanding your kit later is straightforward.
How to Care for a PU Armor Set
Wipe each piece down with a damp cloth after events to remove dirt and sweat. Store away from direct sunlight and heat, which can cause warping or discoloration over time. Keep pieces stored flat or upright in a cool dry place. Straps can be wiped clean separately and replaced if they show wear without affecting the armor itself.